Mapping Success

As a global supplier of silicone-based medical devices, our client was faced with limited production capacity at its single manufacturing facility. When the company decided to triple its capacity by building an additional plant, mapping the current manufacturing process became a critical mission.

Conquering Complexity

Complicating the project scope, the owners of the manufacturing process were unfamiliar with technology transfer methods and process documentation was very limited. In addition, the devices were manufactured using customized equipment that did not come with standard documentation. Committed to building the additional 185,000 SF facility, the client hired the Carroll Daniel Engineering team to design this facility.

Related Case Studies

Gattefossé Research and Development Facility
French-based fragrance and flavors firm, Gattefossé, partnered with Carroll Daniel Engineering on a new US-based cosmetics R&D Laboratory.
Pharmaceutical Manufacturing Facility
Carroll Daniel Engineering provided engineering design for a pharmaceutical manufacturing facility expansion in Kinston, North Carolina. The project received an ISPE Facility of the Year Award.
Carbon Fiber Manufacturing Facility
Carroll Daniel Engineering was chosen to provide engineering services on a new carbon fiber facility in South Carolina that is part of a $600 million planned investment to supply automotive operations in the United States.
Advanced Packaging Facility
Following a fire that destroyed most of their 237,000 SF Advanced Packaging Solutions plant, Pactiv Evergreen turned to Carroll Daniel Engineering for a engineering services.
TWEEL Manufacturing Facility
Michelin selected Carroll Daniel Engineering to provide engineering services for a TWEEL Manufacturing Facility in South Carolina.
Iron Oxide Pigments Production Plant
Carroll Daniel Engineering provided engineering and procurement services for the 80-acre site and production facility.